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MotoTec e-Dirtbike Camo

Project Details

This MotoTech e-bike dirt bike was a project that pushed both scale and process, and it turned out to be one of the most rewarding builds I’ve done to date. The goal was to create a durable, functional camo finish that felt purpose-built—not just visually aggressive, but engineered to last.
B2. -

From Raw Plastic to Battlefield Finish: Cerakote Camo MotoTech E-Bike

For this build, I coated all of the plastic fenders using Cerakote H-Series in a four-color camo palette: Graphite Black, Fool’s Gold, Multicam Dark Green, and Chocolate Brown. To create contrast and add a technical accent, the grille stripes were finished in H-Series Satin Aluminum, giving the bike a subtle industrial edge that pairs well with the camo layout.

Surface Prep & Plastic Bonding

Plastic prep is everything, especially on smooth, hard motorcycle plastics. The fenders were sandblasted at 45 PSI to avoid warping while still opening the surface. On the larger pieces, I followed up with 800-grit Scotch-Brite, lightly scuffing the plastic to introduce a consistent abrasion profile.

Plastics don’t naturally accept coatings well, so roughing the surface just enough is critical. By breaking the surface tension without gouging the material, I was able to create better mechanical adhesion and reduce the risk of long-term failure.

After prep, all parts were thoroughly cleaned using a dedicated plastic-safe cleaning agent to remove dust, oils, and contaminants. Once clean, I applied a plastic-specific adhesion promoter, which significantly improves long-term bonding and dramatically reduces the chance of flaking or delamination once the Cerakote is cured.

Stencil Design & Application

The camo pattern was created using hand-drawn stencil designs that I built digitally in Adobe Illustrator. These were much larger than the stencils I typically work with, but that actually made the process easier. The larger shapes allowed for smoother layering and more organic overlaps, which helped the camo feel natural rather than repetitive.

An added benefit of the larger stencil format is removal—after baking, the stencils peel off cleanly and quickly, saving time and reducing the risk of lifting edges.

Results & What’s Next

The finished bike exceeded expectations. Not only did the camo flow cleanly across all panels, but the Cerakote finish delivered the durability and thin film build I was after. The bike sold in under six hours on Facebook Marketplace, and the customer immediately committed to having four bikes done at a time moving forward.

Process Optimization

To make future projects more efficient, I researched alternatives to traditional acrylic and water-based paints. Most of those coatings build at 2–4 mils per coat, which adds up quickly when layering camo. At that thickness, you can feel the pattern edges—and that wasn’t acceptable.

Cerakote’s thin film build solved that problem. Going forward, I plan to experiment with using the F-Series catalyst in H-Series colors. While not officially recommended, Cerakote confirmed it can be tested. If successful, this could reduce cure time from two hours to just 15 minutes, making multi-bike production far more efficient without sacrificing quality.

This project marked my first MotoTech e-bike—and it definitely won’t be the last.

© armadillcerakote 2024 / All rights reserved.
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